Ba za a iya zaɓar ƙirar WPC daga hoton samfur da girman waje ba. Dole ne kayan aikin ya dace da dabarar itace-roba, sashin bayanan martaba, fitarwa, fitarwar fitarwa, hanyar daidaitawa, layin sanyaya da gwaje-gwajen aikin da aka yi amfani da su don allon da aka gama ko bayanin martaba.
Amsa da sauri
Don saya aWPC extrusion mold, aika sashin giciye na ƙarshe tare da tolerances, cikakkiyar ma'anar polymer da itace-filler, hanyar shirye-shiryen kayan aiki, ƙaddamar da manufa da saurin layi, ƙaddamarwa na extruder, shimfidar wuri mai kwantar da hankali da tsarin karɓar samfurin da aka gama. Alama saman bayyane, bango mai mahimmanci, haƙarƙari na ciki, cavities, radis da kowane izinin ƙyalli ko yashi akan zane.
Kar a yarda da kayan aikin daga busasshiyar rahoton busasshen girma kadai. Gudanar da dabarar da aka yarda ta hanyar layin da aka yi niyya, bari bayanin martaba ya yi sanyi, sannan auna ma'auni, kaurin bango da haƙarƙari, madaidaiciya, karkatarwa, yanayin saman da taro kowane tsayi. Gwajin aikin samfur ya kasance alhakin ƙera kayan da aka gama.
Sayi tsarin ƙira, ba shingen ƙarfe keɓe ba
Model na extrusion yana haifar da bayanin martaba mai zafi yayin da WPC narke ya bar extruder. Wannan bayanin martaba har yanzu yana da taushi kuma yana iya canza siffa. Calibrators, sassan sanyaya, goyan baya, ɗaukar kaya da yankan kayan aiki sannan riƙe da daidaita shi. Mutuwar da tayi daidai akan benci na iya haifar da bayanin martaba mara tsayayye idan waɗancan sassan ƙasa ba su dace da shi ba.
Wurin ƙera WPC na Nanhaiya yana amfani da jikin ƙarfe tare da taurare da goge saman. Ana yin gyare-gyaren CNC kuma ana kula da zafi, kuma ana samun tashoshi na zaɓin sanyaya. Ƙimar samfurin ta ƙunshi zanen gado, allo da bayanan martaba, gami da bene, shinge, fale-falen fale-falen da kayan waje da aka yi daga PE ko PP tare da filler itace.
| Sayi abu | Aikin sa | Abin da dole ne ya bayyana a cikin ambaton |
|---|---|---|
| Adafta da mashigai | Yana haɗa fitarwar extruder zuwa hanyar kwararar bayanan martaba | Flange, ƙirar ƙulla, rijista, hatimi, narke mashigai, tsayin tsakiya, hita da cikakkun bayanan firikwensin |
| Extrusion mutu | Rarraba narke kuma ya samar da sashin bayanin martaba mai zafi | Jiki da saka zane-zane, kayan aiki, jiyya, wuraren dumama, ƙarewar saman saman ƙasa da wuraren daidaitawa |
| Calibrator ko kayan aiki mai girma | Yana goyan bayan filaye masu mahimmanci da girma yayin sanyaya wuri | Adadin sassan, saman lamba, injin ruwa ko haɗin ruwa, daidaitawa da hawa |
| Kayan aikin sanyaya | Yana kawar da zafi yayin da bayanin martaba ke tallafawa | Tashoshi masu sanyaya, buƙatun ruwa, shimfidar tanki ko faranti da girman haɗin kai |
| Canja sassa | Yana ba da izinin bambance-bambancen samfurin da aka tsara ko maye gurbin abubuwan lalacewa na yau da kullun | Lambobin zane, matrix masu dacewa, adadin kayan aiki da tsarin canji |
| Gudanarwa da tallafi | Sanya kayan aiki da kuma kare haɗin extruder | Ma'aunin sashi, wuraren ɗagawa, tsayawa, dogo, daidaita layin tsakiya da kayan aikin ajiya |
| Takaddun bayanai | Sarrafa ƙira, shigarwa, aiki da maye gurbin gaba | Zane-zane da aka amince da su, lissafin kayan aiki, bayanan dubawa, jagora da lissafin kayan gyara |
Ra'ayin masana'anta:furucin "saitin WPC ɗaya" ya yi yawa sosai don kwatanta farashi. Ɗayan mai siyarwa na iya faɗin gawar mai zafi kawai. Wani yana iya haɗawa da adaftar, calibrators da yawa, faranti masu sanyaya, goyan baya, kayan dumama dumama da jagorar ƙaddamarwa. Muna tambayar mai siye ya kwatanta iyakar abin-layi kafin kwatanta jimlar.
Zane na ƙarshe na bayanin martaba shine wurin farawa
Hoton kasida yana nuna dangin samfurin, amma yana ɓoye bayanan da ke sarrafa kayan aiki. Muna buƙatar ra'ayi na sashe tare da girma da haƙuri. Hakanan ya kamata zanen ya gano saman da ke haɗuwa tare da shirye-shiryen bidiyo, masu ɗaure, firam ko wasu bayanan martaba saboda galibi waɗannan abubuwan sun cancanci kulawa fiye da fuskar ado.
Don bayanin martaba mara kyau, ba da kowane bango da girman yanar gizo. Kada ku bar kogo na ciki azaman ƙirar fasaha. Geometry nasu yana rinjayar rarraba kayan, sanyaya, taurin kai, nauyin bayanin martaba da kuma yadda sashin ke tafiyar da aikin.
- Gabaɗaya faɗin, tsayi da daidaita bayanin martaba
- Kaurin bango akan kowace fuska ta waje
- Kaurin gidan yanar gizo na ciki da matsayi
- Girman cavity, yawa da lissafi
- Kusurwoyi da radiyoyin ciki
- Tsagi, harsuna, shirye-shiryen bidiyo da yankunan maɗaukaki
- Mahimman haƙuri da bayanan dubawa
- An yarda baka, karkatarwa da madaidaiciya
- Yawan manufa kowane tsayin raka'a
- Fuskokin da ake iya gani da iyakoki-aibi
- Izinin sakawa, yashi ko gogewa
- Yanke tsayi da hanyar yankan ƙasa
- Ƙaƙƙarfan gini, rami mai zurfi, rufaffiyar ko haɗin ginin
- Babban samfurin da aka yarda da kwanan wata bita
Kar a yi injin buɗewar mutun azaman kwafin bayanin martaba da aka gama sanyi.Sashin WPC mai zafi zai iya canzawa ta hanyar kumbura, raguwa, daidaitawa da sanyaya. Dole ne a samar da diyya ta kayan aiki a kusa da ainihin dabara, fitarwa da tsarin ƙasa.
Ra'ayin masana'anta:Ma'anar 3D mai tsabta yana da amfani ga tallace-tallace, amma takarda ce mara kyau. Muna tambayar wane saman da ke haɗuwa tare da wani sashi, wanda bango ke sarrafa ƙarfi, wanda ke fuskantar abokin ciniki yana gani kuma inda shuka zai iya karɓar bambancin. Wannan taswirar fifiko ya fi amfani fiye da sanya juriya iri ɗaya akan kowane layi.
WPC iyali ce ta dabara, ba danyen abu ɗaya ba
Mai yin kayan aiki yana buƙatar fiye da haruffa WPC. polymer na iya zama PE, PP ko PVC. The wood component can differ in species, particle form, size distribution and moisture condition. Formula zai iya ƙunsar ma'adinan ma'adinai, mai mai, wakili mai haɗawa, launi, stabilizer, wakili mai kumfa ko kayan da aka sake fa'ida.
Shafin gyare-gyare na WPC na Nanhaiya yana gano PE da PP tare da filler itace azaman kayan da aka yi niyya. Samfurin sa da kewayon aikace-aikacensa kuma yana rufe allon kumfa na PVC da sarrafa katako na PE na musamman. Ba da ainihin tsarin samarwa don haka an tsara ƙirar don kayan da zai shigar da shi.
| Shigar da tsari | Dalilin da ya sa mai samar da kayan aiki yake buƙata | Abin da za a aika |
|---|---|---|
| Matrix polymer | Canje-canjen halayen narke, taga zafin jiki, raguwa da amsawar sanyaya | Daidaitaccen darajar guduro, takardar bayanan mai kaya da kashi |
| Bangaran itace | Yana rinjayar halayen ciyarwa, juriya mai gudana, nauyin danshi da bayyanar saman | Nau'in itace, gari ko fiber, kewayon barbashi, yawa mai yawa, yanayin danshi da kashi |
| Ma'adinai filler | Yana canza danko, nauyi, lalacewa da saman | Sunan abu, bayanan barbashi, jiyya da kashi |
| Man shafawa da taimakon sarrafawa | Tasirin sakin saki, matsa lamba, saman da jiyya na ƙasa | Sunan samfur, ƙimar kari da jerin hadawa |
| Wakilin haɗin gwiwa da stabilizer | Yana canza fili da aikin samfurin ƙarshe | Daraja da kashi, da duk wani hani na sarrafawa |
| Pigment ko hula Layer | Yana rinjayar saman bayyane, amsawar thermal da shimfidar haɗin gwiwa | Tsarin launi, manufa kauri Layer, co-extruder matsayi da kwarara rabo |
| Abubuwan da aka sake yin fa'ida | Zai iya ƙara danko, gurɓatawa da bambancin danshi | Tushen, shiri, matsakaicin kashi da bambancin yawa |
| Tsarin kumfa | Yana canza ci gaban yawa, matsa lamba da dawo da girma | Cikakken tsari, yawan niyya da taga sarrafawa |
Ma'aikatar Aikin Gona ta Amurka Laboratory Products Forest Products ta yi bayanin cewa ana iya cire danshi na WPC kafin sarrafa shi, a lokacin wani mataki na daban ko kuma a cikin tsarin extrusion na cikin layi. Babi na fasaha kuma ya lura cewa masu kera WPC suna amfani da hanyoyin kayan aiki daban-daban, gami da pellet ɗin da aka riga aka haɗa ta hanyar dunƙule guda ɗaya, haɗaɗɗen tagwayen dunƙule mataki ɗaya da bayanin martaba, da tsarin tandem. Dole ne a daidaita ƙirar da hanyar da ke ba da narkewa.
Ka'idar dabara:sanya dabara ɗaya da aka yarda da ita da hanyar shirye-shirye a cikin yarjejeniyar kayan aiki. Canje-canje na gaba yana yiwuwa, amma ƙungiyar tana buƙatar tushe lokacin da matsa lamba, saman, girma ko canjin fitarwa.
Danshi ya cancanci layin kansa a cikin RFQ. Kumfa, ramuka da ƙasa mara tsayayye a wurin ƙila za su iya farawa a ajiya, bushewa, haɗawa, ciyarwa ko iska. Wurin da aka goge ba zai iya cire ruwan da ya rage a cikin fili ba.
Daidaita ƙirar zuwa hanyar da ake samar da WPC
WPC pellet wanda aka riga aka haɗa da shi yana gudana ta hanyar bayanin martaba guda ɗaya ya isa ga ƙirar daban da busassun gauraya da aka siffata a cikin tsari tagwaye guda ɗaya. Fitowar na iya samun kwanciyar hankali daban-daban, rarraba zafin jiki da azanci ga ƙuntatawar allo. Tambayi mai samar da ƙira don duba extruder da adaftar, ba kawai bayanin martaba ba.
| Hanyar samarwa | Hankalin sayayya na yau da kullun | Bayanin da ake buƙata a mashigar mold |
|---|---|---|
| Ƙwayoyin da aka riga aka haɗa su da bayanin martaba guda ɗaya | Tsayayyen isarwa, narkewa, ƙirƙira matsi da ƙirƙirar bayanan martaba | Matsayin Pellet, danshi, diamita na dunƙule, fitarwa, zafin jiki narke, kewayon matsa lamba da tacewa |
| Haɗa tagwayen dunƙule-mataki ɗaya-mataki da bayanin martaba | Ciyarwa, haɗawa, kawar da danshi da kafawa a hanya ɗaya mai ci gaba | Cikakken dabara, shirin ciyarwa, iska, sanyin dunƙule, matsa lamba, zazzabi da bambancin ƙimar |
| Tandem extrusion | Rarrabe aikin haɗawa ko bushewa daga matsa lamba na ƙarshe da aikin bayyanawa | Hanyar canja wuri, bayanai-extruder na biyu, yanayin narkewa, dabaru na sarrafawa da sarrafa bacin rai |
| Co-extruded hula ko aiki Layer | Tsayayyen Layer rarraba da mannewa a kusa da bayanin martaba | Mahimman ƙira da ƙira, rabon kwarara, daidaitawar mashigai, matsi na mutum ɗaya da karɓar kauri |
Nanhaiya kayayyakiguda sukurori, layi daya tagwaye sukurori, ganga tagwayen dunƙule na conicalkumafilastik extruder inji. Zaɓi ɓangaren filastik ta aikin tsari. Sa'an nan kuma tsara ƙirar a kusa da yanayin narkewa wanda sashin zai iya kiyayewa.
Don ingantattun bishiyoyi da ma'adanai masu cike da ma'adinai, bitar fakitin dunƙule da ganga mai lalacewa kafin ƙara ƙuntatawar ƙira. Jagorar nan ta Nanhaiya,Screw Barrel na WPC Extrusion: Yadda ake Dakatar da Rigar itace-Plastic, yana rufe iska, zafin jiki da zaɓin saman ba tare da kwafin bayanan bayanan-yanayin kayan aiki a cikin wannan labarin ba.
Ra'ayin masana'anta:lokacin da sabon nau'i ya taso da matsa lamba, ana zargin mutuwar nan da nan. Wani lokaci ƙuntatawa ba daidai ba ne. Wani lokaci dunƙule ba zai iya samar da yunifom, cikakken shiri na narkewa a ƙimar da ake buƙata. Muna kwatanta matsa lamba kafin da bayan canje-canje, duba allo da yanayin kayan aiki, da tabbatar da fitowar gidan yanar gizo na gaskiya kafin sake yanke hanyar kwarara.
Dole ne kwararar bayanan martaba su zo tare a wurin fitan mutuwa
Bayanan martaba na WPC na iya ƙunsar bangon waje mai kauri, siraran yanar gizo na ciki, zurfin ramuka da ƙananan kusurwoyi a sashe ɗaya. Kowace hanya tana tsayayya da gudana daban. Idan narke ya isa wuri ɗaya da sauri kuma wani kuma a hankali, bayanin martaba na iya ja, murɗawa, yage ko nuna rashin daidaituwa da yawa.
Kayan aikin kayan aiki yana amfani da siffar canji da juriya na kwarara na gida don daidaita sashin. Makasudin ba gudu ɗaya ba ne a kowane wuri na ciki. Makasudin shine tabbataccen bayanin martaba a wurin fita wanda na'ura zai iya tallafawa ba tare da gyare-gyaren da ya wuce kima ba.
Ganuwar waje
Fuskokin da ake iya gani suna buƙatar ingantaccen wadata da kuma saman da ya dace a leɓen mutuwa. Sassan masu kauri kuma suna ɗaukar ƙarin zafi a cikin calibrator kuma suna iya yin sanyi a hankali fiye da siraran siraran.
Gidan yanar gizo na ciki
Ƙananan haƙarƙari suna da rauni ga rashin cikawa ko tsagewa. Hanyoyin ciyarwar su, mahaɗa da tallafi na ƙasa yakamata su kasance a bayyane a cikin kayan aiki da zane-zanen karɓa.
Tsagi da sasanninta
Ƙananan fasalulluka na iya haɓaka kwararar gida da ƙare matsalolin. Alama gefuna masu aiki don haka gyaran kayan aiki yana kare dacewa maimakon inganta yanayin da ba shi da mahimmanci.
Ra'ayin masana'anta:gyaran gyare-gyare ya kamata ya sami dalili mai ma'auni. Muna yin alama inda bayanin martaba yake da nauyi, bakin ciki, sauri, jinkiri ko karkacewa, sannan mu canza wurin da ke da alhakin kwarara cikin matakan sarrafawa. Nika leɓen da ya mutu saboda bayanin martaba "ya yi kama da kuskure" na iya canza lahani ɗaya zuwa wani kuma yana cire rikodin da ake buƙata don saiti na gaba.
Calibration da sanyaya suna ƙayyade bayanin martabar sanyi
Mutuwar extrusion ya haifar da sashe mai zafi. Calibrator yana kafawa da goyan bayan filaye masu mahimmanci yayin da zafi ke barin kayan. Ana ci gaba da sanyaya ta cikin faranti, tankuna ko sassan fesa, kuma kashe-kashen yana motsa bayanin martaba a ƙarƙashin tashin hankali. Dole ne waɗannan abubuwan haɗin gwiwa su raba tsakiyar layi da bayanin saurin gudu.
Nanhaiya tana ba da tashoshi na zaɓin sanyaya a cikin ƙirar WPC. Ƙayyade makasudin kowane da'irar, girman mashiga da fitarwa, buƙatun ingancin ruwa, zafin aiki da kwararar ruwa. Hakanan ya kamata shuka ya tsara hanyar shiga don tsaftacewa tashoshi waɗanda zasu iya tattara sikeli ko tarkace.
| Shigarwar ƙasa | Tasiri akan bayanin martaba | Bayanan mai siye don samarwa |
|---|---|---|
| Calibrator lamba da goyan baya | Rike zaɓaɓɓun fuskoki na waje, ramuka, gefuna ko kogo yayin da sashin ke sanyi | Zane Calibrator, tsayi, adadin matakai, hanyar vacuum da kewayon daidaitawa |
| Yanayin sanyaya-ruwa | Yana canza ƙimar kawar da zafi da daidaita girma | Rage yawan zafin jiki na samarwa, kwarara, matsa lamba, ingancin ruwa da tsarin sake zagaye |
| Nisa daga mutu zuwa calibrator | Yana canza dabi'un bayanan martaba mara goyan baya kafin girman girman | Tsarin layi, kewayon daidaitawa da samun damar farawa |
| Nau'in cirewa da daidaitawa | Yana saita saurin layi kuma yana iya ja bayanan martaba ba daidai ba | Belt ko shimfidar waƙa, kewayon sauri, tsayin lamba da tsayin tsakiya |
| Yankewa da tarawa | Zai iya bayyana ko ƙirƙirar motsi bayan sanyaya na farko | Yanke tsayi, gani ko nau'in abun yanka, tebur goyan baya da hanyar tarawa |
Kada kayi alƙawarin girman sanyi a wurin fitan mutuwa.Yarda da inda kuma lokacin da za a auna kowane girma bayan sanyaya. Yi amfani da yanayin sanyi iri ɗaya da hanyar aunawa don samfuran amincewa da sarrafa samarwa.
Binciken bayanan bayanan-extrusion na USDA Forest Products Laboratory ya bayyana wani tsari wanda aka siffata narkakkarwar WPC ta hanyar mutuwa, sannan kuma mai girman mutun, tankin feshin ruwa da mai ja. Wannan jeri tunatarwa ce mai fa'ida: sakamakon samar da layin gaba daya ne, ko da lokacin da aka siyi mold a matsayin abu daya.
Ƙayyade gina jiki, magani da dubawa
Nanhaiya tana kera kayan aikinta na WPC daga karfe kuma yana bayyana ƙarfe mai ƙarfi mai ƙarfi tare da taurare da goge saman wuraren aiki. Kowane nau'in na'urar CNC ne, ana kula da zafi kuma an goge shi. Yarjejeniyar ƙarshe yakamata ta juyar da waɗancan sifofin samfuran gaba ɗaya zuwa buƙatun matakin-bangaren.
- Material maki ga kowane babban bangaren
- Yanayin zafi-jiyya da taurin kai
- Ƙarshen buƙatun tauri da wurin gwaji
- Bukatar gamawar kwarara-surface
- Mahimman girma da haƙuri
- Masu yin rijista, dowels da nassoshin taro
- Yawan dumama, wuta, ƙarfin lantarki da masu haɗawa
- Nau'in Thermocouple, wuri da bayanan kebul
- Matsi da narke-zazzabi tashar jiragen ruwa
- Sanyaya-tashar zane da gwajin matsa lamba
- Kayan abu mai sauri, daraja da adadin kayan ajiya
- Maɓallin sakawa da ma'anar ɓarna-bangaren
- Kariyar tsatsa, shiryawa da hanyar ajiya
- Material, jiyya da bayanan girma
Kar a nemi wuri mafi wahala a ko'ina. Jikin mutu, abubuwan da aka saka, masu ɗaure, adaftan da tallafi suna da ayyuka daban-daban. Ya kamata ƙayyadaddun ƙayyadaddun ya haɗa yanayin yanayin ƙasa, ƙarfin juzu'i, hanyar gyarawa da bayyanar lalata tare da abin da ake tsammani itace da abun ciki na ma'adinai.
Cancantar mai siyarwa na iya haɗawa da Nanhaiya'skayan aikin samarwa, bayanin takardar shaidakumashigarwa da tallafi goyon baya. Sanya takaddun da ake buƙata da goyan baya a cikin odar siyayya maimakon dogaro da bayanin kasida na gaba ɗaya.
Yi amfani da ƙirar lahani don nemo yankin da ke da alhakin
Lalacewar bayanin martaba na WPC na iya farawa a cikin albarkatun ƙasa, mahaɗa, mai ciyarwa, dunƙule da ganga, mold, calibrator, sashin sanyaya ko kashewa. Wurin da lahani ya kasance a kan sashin giciye da canjin sa akan lokaci yana ba da alamu masu amfani. Yi rikodin su kafin canza yanayin zafi, saurin gudu da kayan aiki tare.
| Lalacewar gani | Mold cak | Sauran duban layi | Darasi na siyarwa |
|---|---|---|---|
| Bayanan martaba yana murɗawa a hanya ɗaya mai maimaitawa | Ma'auni mai gudana, diyya ta bango, daidaitawar mutun da yanayin fitarwa | Matsayin calibrator, ma'auni mai sanyaya da jeri-kashe | Yi karkatar da abin karɓa da aka auna bayan cikakken sanyaya |
| Katanga ɗaya ko haƙarƙari sirara ce | Ƙuntatawa na gida, saka matsayi, ajiya, lalacewa ko lalacewa mai gudana | Daidaitaccen tsari, danshi, yanayin allo da kwanciyar hankali na fitarwa | Alama kowane bango mai mahimmanci da haƙarƙari akan zane |
| Matsalolin gidan yanar gizo na ciki | Hanyar ciyarwar yanar gizo, ƙirar haɗin gwiwa da goyan bayan fita | Danshi, gurɓatawa, shirye-shiryen narkewa, sauri da nisa mara tallafi | Haɗa binciken yanke yanki a cikin gwajin gudu |
| M ko tsagewar saman | Mutuwar lebe, ajiya, zazzabi da kwararar gida | Formula, ma'auni mai mai, danshi, watsawa da saurin layi | Amince da samfurin saman jiki a ƙarƙashin dabara mai suna |
| Kumfa ko filaye | Yankunan riƙewa da zafi na gida | Danshi itace, bushewa, ciyarwa, iska da kuma kawar da maras tabbas | Yi rikodin shirye-shiryen danshi da aikin hushi a cikin shirin gwaji |
| Brown ko baƙar fata | Yankunan da suka mutu, adibas, yawan zafin jiki na gida da lalacewar tsaftacewa | Adadin ganga, tarihin zafi, aikin rufewa da gurɓataccen abinci | Nemi rubutaccen tsari na farawa, rufewa da tsaftacewa |
| Matsakaicin girma suna jujjuyawa yayin gudu | Motsin zafi, daidaitawa mara kyau, lalacewa da yanayin tashoshi mai sanyaya | Fitowa, zafin jiki, matsa lamba, vacuum, ruwa da saurin kashewa | Yi amfani da ƙididdiga na lokaci ta hanyar tsayayyen gudu, ba samfurin farko ɗaya ba |
| Babban matsa lamba da ƙananan fitarwa | Ƙuntataccen kwarara, hanyar da aka katange, canji mara dacewa ko ƙarancin zafin jiki | Toshewar allo, dunƙule sawa, iyakance ciyarwa da ɗanƙon abu | Ƙayyade wurin matsa lamba da taga mai aiki mai amfani |
Hanyar bincike mai amfani:yi alama sama, kasa, hagu da dama a kan extrudate da bayanin martaba na ƙarshe. Yi rikodin daidaitawa iri ɗaya ta hanyar calibrator. Idan lahani ya juya ko ya canza bayan sashin layi, binciken yana da mafi kyawun farawa fiye da umarni na gaba ɗaya don daidaita ƙirar.
Ra'ayin masana'anta:muna yin taka tsantsan lokacin da aka siffanta lahani kawai a matsayin "filaye mara kyau." Muna tambayar inda ya bayyana, ko yana ci gaba, lokacin da ya fara bayan farawa, wane tsari da yawa ke gudana da abin da ke faruwa da matsa lamba. Hoto na kusa tare da daidaitawa da yanki da aka riƙe sau da yawa yana adana ƙarin lokaci fiye da dogon saƙo.
WPC extrusion mold RFQ jerin abubuwan dubawa
Cikakken RFQ yana yin kwatancen kwatance kuma yana ba ƙungiyar injiniyan takamaiman yanayin tunani. Yi amfani da lambar bita guda ɗaya a cikin zanen samfur, dabara, shimfidar layi da takaddar karɓa.
- Gano ƙãre samfurin.Decking na jiha, shinge, shinge kofa, rufi, panel, datsa ko wani bayanin martaba. Bayyana aikace-aikacen da waɗanne filaye ake iya gani ko aiki.
- Haɗa sashin giciye mai sarrafawa.Haɗa girma, ganuwar, hakarkarinsa, cavities, radis, datums, juriya, madaidaiciya, karkatarwa da yawan manufa kowane tsayi.
- Samar da cikakkiyar dabara.Lissafin darajar polymer, nau'in itace da abun ciki, mai ma'adinai, mai mai, wakili mai haɗawa, stabilizer, pigment, abun da aka sake fa'ida da kowane tsarin kumfa ko hula.
- Bayyana shirye-shiryen kayan aiki.Ba da bushewa, haɗawa, haɗawa, pelletizing, ajiya, girma-yawa da bayanin kula da danshi.
- Ƙayyade hanyar extrusion.Jahar dunƙule guda ɗaya, tagwaye masu layi daya, tagwayen conical ko tandem; dunƙule diamita; fitarwa; saurin layi; tacewa; matsa lamba na al'ada; da taga zafin jiki.
- Sarrafa kayan aikin injiniya.Haɗa flange, yin rijista, da'irar ƙulla, narke mashigai, fuskar rufewa, tsayin tsakiya, tallafi, ɗagawa da ambulan sarari.
- Lissafin bayanan lantarki da abubuwan amfani.Ba da wutar lantarki, mita, sarrafa dumama, nau'in thermocouple, daidaitaccen kebul, zazzabi mai sanyaya-ruwa, kwarara, matsa lamba da inganci.
- Nuna shimfidar wuri.Haɗa sassan calibrator, vacuum ko haɗin ruwa, tankuna masu sanyaya, teburin tallafi, kashewa, naúrar embossing, abun yanka da akwai daidaitawa.
- Ƙayyade aikin saman.Faɗa ko samfurin ya bar layin santsi, a ɗaki, yashi ko goga da nawa kayan aikin na biyu ya cire.
- Lissafta kowane bangare da aka kawo.Adaftar adaftar, jikin mutu, abin sakawa, calibrators, faranti mai sanyaya, dumama, na'urori masu auna firikwensin, hatimi, manne, tsayawa, kayan aiki da kayan ajiya.
- Nemi fayil ɗin fasaha.Haɗa zane-zane, lissafin kayan, bayanan kaya da jiyya, rahoton dubawa, lissafin lantarki, zane mai sanyaya, jagora da lissafin kayan gyara.
- Rubuta gwajin karɓa.Sunan dabarar, bayanin martaba, fitarwa, saurin gudu, tsawon lokacin gudu, rikodin tsari, mitar samfur, iyakokin girma, samfurin saman da gama-samfurin gwaje-gwaje.
Gargadin maye gurbin:kar a yi amfani da abin da aka sawa a matsayin ma'anar sabuwar saiti kawai. Haɗa zane-zane na asali, ma'aunin mu'amalar na'ura, ingantaccen bayanin martaba da kuma dalilin maye gurbin. Kwafi abubuwan da aka sawa yawo na iya haifar da tsohuwar lahani.
Don layin allo na PVC ko WPC, bitaPVC allon conical twin- dunƙule gangatare da kunshin kayan aiki. Don babban fitarwa ko hadawa ayyuka, kwatanta daco-juyawa daidai gwargwado ganga tagwayekuma mafi fadilayi daya tagwaye-dunƙule kewayon. Waɗannan hanyoyin haɗin suna tallafawa zaɓin kayan aiki; zaɓi na ƙarshe har yanzu ya dogara da dabara da hanyar aiwatarwa.
Yarda da mold tare da sarrafawa sarrafawa gudu
Fara tare da binciken sassan, sannan tabbatar da sakamakon kafa akan layi. Tsarin WPC da aka yarda da shi yana da mahimmanci saboda polymer daban-daban, abun ciki na itace, yanayin danshi ko tsarin mai na iya canza matsa lamba, saman da dawo da girma.
| Matakin yarda | Abin da za a tabbatar | Yi rikodin don riƙewa |
|---|---|---|
| Binciken daftarin aiki | Bita na zane, jerin abubuwan da suka shafi, kayan aiki da iyawar jiyya, masu dumama, na'urori masu auna firikwensin, da'irori mai sanyaya, kayan gyara da littafai | Rijistar daftarin aiki |
| Binciken benci | Mahimman musaya, masu rajista, buɗewa, abubuwan da aka saka, fuskokin rufewa, maɗauran ɗaki, filaye masu gudana da daidaitawar taro. | Rahoton girma da na gani an ɗaure da lambobi |
| Shigarwa | Tsayin tsakiya, dacewa da flange, goyan baya, damar ɗagawa, wiring hita, na'urori masu auna firikwensin, haɗin ruwa da daidaitawa zuwa calibrators | Lissafin shigarwa da hotuna |
| Zafafa | Gane yanki, martanin mai sarrafawa, karatun firikwensin, zane na yanzu, yoyo da yanayin sanyaya-tashar | Taswirar yanki da ingantaccen karatu |
| Gudun samarwa | Dabarar da aka amince da ita, shirye-shiryen ciyarwa, fitarwa, saurin layi, yanayin zafi, matsa lamba, nauyin mota, sanyaya da yanayin kashewa | Takardun tsari na tushen lokaci da samfurin kayan da aka riƙe |
| Binciken bayanan martaba | Girman waje, sassan bango da haƙarƙari, madaidaiciya, murɗawa, saman, launi, taro kowane tsayi da dacewa tare da abubuwan haɗin gwiwa | Ma'aunin da aka ɗaure don yanke matsayi da lokacin samarwa |
| Canji da farfadowa | Daidaita yarjejeniya, tsayawa ta al'ada da sake farawa, ko girman ɗaya ko canjin launi lokacin da ya shafi samarwa yau da kullun | Sa hannu-kashe mai aiki da sauran jerin ayyuka |
Ƙarshen samfurin na iya buƙatar gwaje-gwajen da suka wuce girman bayanan martaba.Saukewa: Saukewa: ASTM D7031jagora ne don kimanta kayan inji da na zahiri na samfuran WPC, kuma ya bayyana cewa masu amfani yakamata su zaɓi gwaje-gwajen da suka dace da aikace-aikacen.Saukewa: Saukewa: ASTM D7032-21ya ƙunshi ƙididdiga masu aiki don WPC da allunan bene na katako, matakala, masu gadi da hannaye.
Don abubuwan da aka ƙera fiber-ƙarfafa allunan haɗe-haɗe,ISO 16616:2015yana ba da hanyoyin gwaji, yayin daISO 19821: 2017adireshi span rating. Tabbatar da abin da ya dace, lambar ƙasa da iyakar samfur kafin rubuta kwangilar. Samfurin ba ya ɗaukar ƙayyadaddun samfurin.
Ra'ayin masana'anta:mafi kyawun mika hannu shine tagar tsari mai tsayayye da saitin samfuran da ake iya ganowa. Muna so mu san wace dabara ke gudana, yadda sauri ta motsa layin, inda matsa lamba ya daidaita, yadda aka saita sanyaya da lokacin da aka yanke kowane samfurin. Wani allo mai kyan gani da aka sanya akan tebur bai bayyana ko layin zai iya maimaita shi ba.
Tambayoyin da ake yawan yi
Wane bayani ne ake buƙata don faɗin ƙoƙon ƙurawar WPC?
Aika zanen bayanin martaba na ƙarshe tare da haƙuri, cikakkiyar dabarar WPC, hanyar shirye-shiryen kayan aiki, cikakkun bayanai masu fitarwa da adaftar, fitarwar manufa da saurin layi, sanyaya da shimfidar shimfidar wuri, buƙatun saman, shirin sauya fasalin, abubuwan amfani da ke akwai da gwajin karɓuwa mai aunawa. Samfurin samfurin jiki yana da amfani, amma bai kamata ya maye gurbin zane mai sarrafawa ba.
Shin WPC guda ɗaya na iya tafiyar da PE, PP da abubuwan haɗin katako na tushen PVC?
Siffar da aka gama ɗaya ba ta sa kayan su canza su ba. PE, PP da PVC-tushen WPC formulations iya bambanta a kwarara, zazzabi taga, lubrication, drawdown da sanyaya mayar da martani. Muna bitar ainihin dabara da hanyar sarrafawa kafin yanke shawarar ko ɗayan kayan aiki da abubuwan sakawa daban suna da amfani ko kuma sadaukarwar kayan aiki ya fi aminci.
Shin WPC extrusion mold ya hada da calibrator?
Iyakar da aka ambata dole ne ta faɗi. Mutuwar extrusion yana siffata zafi mai zafi, yayin da calibrator, sassan sanyaya da kashe-kashe suna riƙe da daidaita bayanin martaba yayin da yake sanyi. Nemi jerin kayan aikin kayan aiki na layi wanda ke gano mutuwa, adaftar, calibrators, faranti mai sanyaya, hatimi, dumama, firikwensin da canza sassa.
Me yasa bayanin martabar WPC yake karkata ko ruku'u bayan mold?
Karkatawa ko baka na iya fitowa daga madaidaicin magudanar ruwa, bango mara daidaituwa ko sassan gidan yanar gizo, sanyaya mara daidaituwa, daidaitawar calibrator, fitowar mara ƙarfi, zazzabi mara ƙima ko kashewa mara kyau. Auna alkibla da lokacin murdiya kafin daidaita sauyi da yawa. Dole ne a duba cikakken tsari da tsarin sanyaya.
Wane abu Nanhaiya ke amfani da shi don ƙirar WPC?
Shafin gyare-gyare na WPC na Nanhaiya ya jera ƙarfe kuma yana kwatanta ƙarfe mai ƙarfi mai ƙarfi tare da taurare da goge saman. Kowane nau'i na CNC na'ura ne kuma ana kula da zafi, tare da tashoshi na zaɓin sanyaya. Ƙididdigar da aka amince da ita ya kamata ta gano ainihin ma'auni, iyakar jiyya, ƙarewar da aka gama da kuma bayanan bincike na aikin.
Ta yaya ya kamata a keɓance bayanin martaba na WPC mara kyau?
Samar da cikakken sashin giciye tare da girman waje, bango da kaurin haƙarƙari, lissafi na rami, radis, haƙuri mai mahimmanci, fuskokin bayyane, ƙyalli ko yashi, taro mai nisa kowane tsayi da ƙa'idodin gwajin samfur na ƙarshe. Alama wanne ma'auni ne masu aiki don haka mai yin kayan aiki ya san inda daidaitawa ya fi mahimmanci.
Shin mold zai iya ba da garantin daidaitaccen aiki na WPC decking?
A'a. Mold ɗin yana sarrafa haɓakar bayanan martaba, amma aikin samfur na ƙarshe kuma ya dogara da dabara, haɓakawa, sarrafa danshi, yanayin extrusion, sanyaya da tsarin ingancin samarwa. Dole ne mai ƙira ya gwada ƙaƙƙarfan bene zuwa abubuwan da suka dace, kamar zaɓaɓɓen ASTM, ISO ko daidaitattun ƙasa.
Ta yaya ya kamata a karɓi WPC extrusion mold?
Bincika zanen da aka amince da su, kayan aiki, jiyya, musaya, masu dumama, na'urori masu auna firikwensin, kwarara saman da canza sassa da farko. Sa'an nan kuma gudanar da tsarin samarwa da aka yarda a cikin bayanin martaba mai suna, fitarwa da saurin layi. Yi rikodin yanayin tsari kuma auna ma'aunin bayanin martaba mai sanyaya, sassan bango da haƙarƙari, madaidaiciya, murɗawa, saman, taro kowane tsayi da kowane gwaje-gwajen da ƙayyadaddun samfur ke buƙata.
Abubuwan fasaha da aka shirya daga gyambon WPC na Nanhaiya na yanzu, ganga mai dunƙulewa, kayan aiki da shafukan sabis. Tallafin fasaha na waje yana iyakance ga tushen USDA, ASTM da ISO na hukuma. Girman kayan aiki na ƙarshe, kayan aiki, jiyya, iyakar layi da ka'idojin karɓa ana sarrafa su ta takaddun aikin da aka yarda da su.
